How to determine your Mini's differential ratio: ****************************************************************************** 1. Put your Mini in 4th gear. Except on some 5speed boxes, 4th gear is always 1:1 ratio. With this situation, the only difference between your crankshaft and your wheels is the diff ratio. 2. Make a mark on the crankshaft pulley. It's on the radiator side of your engine (or on the right side, standing in front of the engine bay if you have a post -97 Mini), the one most downwards. Don't use the pulley of the waterpump or the generator as they are not driven 1:1 from the crank. 3. Make a mark on one of the wheels. 4. Then push your Mini and count the revolutions of the crank pulley and the wheel (having some helping hand here helps a lot ;-} ) You should push it quite a while, counting only one revolution on the pulley is not exact. Better do 10 or even more is you have the space. Of course you can measure the distance the car has travelled and calculate the turns of the wheels from the circumference. 5. Then divide the turns of the pulley by the turns of the wheel. For example, you have pushed the Mini until the pulley did 10 revs. The wheels did about 3 turns, then your diff ratio is: 10/3 = 3,33 So it might be a 3,44:1 diff. It might have been 3,2 turns of the wheel, then the diff would rather be 3,1:1, so you see absolute exactness is necessary. So better push your Mini a few meter more. How to determine the speedo drive ratio: ****************************************************************************** 1. First you ned to know the differential ratio. (see above) 2. Disconnect the speedo cable from the speedometer. 3. Mark the inner cable so you can count the turns of it. (Use a thin wire or some tape, see picture here) 4. Make a mark on one of the wheels. 5. Put your Mini in neutral 6. Push it and count the turns of the speedo cable and the wheels. (procedure see above) 7. Now you can calculate the speedo drive ratio using the following formula: Rs = Nw / Ns * diff where Rs = speedo drive ratio Nw = turns of wheels Ns = turns of speedo cable diff = diff. ratio Let's say you've counted 10 turns on the speedo cable and the wheels turned 8 times, then Rs = 8 / 10 * 3,44 = 2,75 It's the same as in the chapter above: the further you push it, the more exact is the calculation. Now you need to know if the speedo drive suits your speedo. You can do this by using the little programm I've written (gearbox.exe) or see the next chapter. Finding the suiting speedo drive ratio for your speedometer and differential ratio: ****************************************************************************** 1. First you'll have to determine how many turns per mile (or kilometer) your speedometer wants to see. That's a little number written below the odometer. On the later speedos which are mounted in front of the driver, this number is written on the back of it, unfortunatelly. It'll say something like: 800 on a km/h speedo or 1280 on a mph one. 2. Then you'll have to do a little bit of calculation: In km/h: Rs = ( 1000 * diff ) / (circum * number ) In mph: Rs = ( 1610 * diff ) / (circum * number ) since 1 mile is 1.61 kilometers where Rs = speedo drive ratio circum = circumference of your tyre in m Example for 165/70/10 wheels circum = ( [165]*[70]/100*2 + [10]*25,4 ) * 3,14 = 1523,67mm = 1,524m ) number = the number you've read from the speedo diff = diff. ratio Example for km/h: diff = 3,44;circum = 1,524m; number = 800 Rs = (1000 * 3,44) / ( 1,524m * 800) = 2,822 Example for mph: diff = 3,44; circum = 1,524m; number = 1288 Rs = (1610 * 3,44) / ( 1,524m * 1288) = 2,822 As you can see, in both examples your Mini will need the same speedo drive. That's logical as only the speedo has changed and the one in mph has the same gearing as the one in km/h, it just has a different labelling.